Décor and Design
At NCFI, we understand that the products and designs you create need to meet specific performance standards without compromising aesthetics. That’s why we offer customized polyurethane foam solutions that deliver the perfect balance of functionality and visual appeal.
Decorations
Polyurethane foam offers versatility, strength, and durability—critical factors when creating high-quality decorative elements. We recognize that you need materials that not only perform but also look impeccable. That’s why our polyurethane foam systems are designed to meet your exact specifications, ensuring that your finished pieces stand out in both form and function.
Decorative Molding
With a consistent finish, our high-density formulations reduce air bubbles, improve "wetting" capabilities, and minimize knit lines, ensuring that your molding is flawless
Millwork
Our foams can be molded to precise specifications, offering designers the ability to create custom millwork pieces that are lightweight, durable, and easy to finish, providing a high-end look at a fraction of the weight of traditional materials.
Picture Frames
For decorative picture frames, polyurethane foams such as NCFI’s DecoThane are perfectly suited due to their ability to be molded into fine details while remaining lightweight.
Sets and Theming
When it comes to set design, theatrical props, and themed environments, we understand that you need materials that can bring your creative vision to life while also meeting practical needs like speed and cost-efficiency.
Set Designs
For set designs, whether for film, theater, or special events, NCFI’s InsulThane foams are perfect for creating large, lightweight structures that hold fine details.
Set Pieces and Props
Our spray foams work great for large-scale, lightweight props, while our high-density rigid molding foams are perfect for creating more durable, structural props like faux rocks, terrain pieces, and architectural elements.
Signage
For dimensional signs and other large-scale decorative features, polyurethane foam provides an excellent solution, creating durable and intricately detailed signs.
More Décor and Design Applications
Beyond the applications highlighted above, our OEM polyurethane solutions can be customized for an even wider range of décor and design uses. Our team will work with you to develop the right foam formulation for your unique needs.
- Faux Stone and Concrete Features
- Custom Sculptures and Art Installations
- Faux Wood Beams and Columns
- Ceiling Tiles and Features
- 3D Wall Art and Murals
- Decorative Furniture Components
The Advantages of Polyurethane in Décor and Design
Lightweight and Durable
Polyurethane foam is lightweight, making it easy to handle and install, but it’s also incredibly durable, ensuring that your decorative elements, props, or millwork withstand the test of time.
Customizable
Our foam systems can be molded into almost any shape or density, allowing you to bring even the most intricate designs to life.
Sustainability
With our water-blown formulations, you’re opting for a more sustainable solution that reduces the need for harmful blowing agents, helping to protect the environment while achieving excellent performance.
Low-Maintenance
Polyurethane products like our DecoThane rigid foams are highly resistant to moisture, decay, and seasonal movement, making them ideal for both interior and exterior applications.
Quick Processing
Time is often of the essence in the décor and design industry. Our InsulThane spray foams feature rapid rise and tack-free times, helping you meet tight deadlines and keep your production schedule on track without sacrificing quality.
NCFI’s Polyurethane Systems for Décor and Design Applications
NCFI’s InsulThane and DecoThane two-component polyurethane systems offer a range of densities and cure times to meet the specific needs of your applications. Whether you're looking for lightweight flexibility or high-density durability, these systems provide the performance required for set design, molding, millwork, and more.
DecoThane
The NCFI DecoThane is a high-density, water-blown, two-component polyurethane system designed for a wide range of molding applications. With formulations available in densities ranging from 8 to 10 pcf, DecoThane is optimized for exceptional detail retention, durability, and dimensional stability.
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NCFI’s InsulThane spray foams are ideal for applications where flexibility, lightweight, and ease of application are key. They are particularly well-suited for large, intricate set designs and temporary or movable props.
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About Us
With over 50 years of experience, we are proud to be a trusted partner across industries, offering high-performance foam systems that balance durability, precision, and efficiency. Our commitment to innovation, sustainability, and quality ensures that we can help bring your vision to life, no matter how complex the application. Let us help you find the perfect foam for your next project—our team is here to support you every step of the way.