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OEM Polyurethane Foam

DecoThane

NCFI’s DecoThane is a high-density, water-blown polyurethane foam system designed for precision and durability in molding applications.

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How it WorksCommon UsesBenefitsCustom FormulationsTypical Properties

How DecoThane Works

NCFI’s DecoThane is a two-component, water-blown, MDI-based polyurethane foam system that combines precise formulation with advanced chemical properties. When mixed, the components react to form a rigid, high-density foam with excellent detail retention and durability.

Common Uses

Its versatility spans across a range of industries, including architectural design, millwork, home décor, and themed environments. Whether you're crafting custom picture frames, detailed moldings, or robust decorative features for themed attractions, DecoThane offers the right combination of strength, detail, and finish.

  • Decorative Molding
  • Architectural Millwork
  • Signage and Dimensional Lettering
  • Themed Environments
  • Furniture Components
  • Trim and Molding for Commercial and Residential Projects
  • Cast Concrete and Stone Replacements
See All OEM Applications

Benefits of DecoThane

Dimensional Stability

Delivers outstanding dimensional stability, ensuring that your molded pieces maintain their shape over time without warping, shrinking, or expanding, even under varying temperature and humidity conditions.

Superior Paint Adhesion

This foam offers excellent adhesion for paints, coatings, and finishes, allowing for a smooth, professional look in both decorative and structural applications.

Quick Cure Times

Offers a fast cream, gel, and rise times, ensuring rapid processing and allowing you to meet tight production schedules.

Environmentally Friendly

Formulated with a water-blown system, eliminating the need for harmful chemical blowing agents.

Detail Retention

DecoThane’s fine-cell structure allows for the reproduction of fine details.

High Density

Provides a rigid, high-density structure that holds up under pressure.

Custom Formulations

We understand that each project requires a specific balance of properties to meet unique requirements. Whether you need a foam with specific densities, enhanced cushioning properties, or a unique cure time, we can collaborate with you to create the perfect foam formulation for your application. Our team is here to help you find the ideal solution for your seating and cushioning needs, ensuring maximum comfort, durability, and performance.

See All OEM Products

Typical Property Ranges of DecoThane

DecoThane

Density

Compressive Strength

k-factor

Property Range

4.0 pcf - 30.0 pcf

60 psi - 2,100 psi

0.18 W/mK - 0.30 W/mK

The above values are average values obtained from laboratory experiments and should serve only as guide lines.

Recognized for Sustainability

Energy Star Partner

Montreal Protocol Award Winner

Awarded by United States Environmental Protection Agency (EPA)

White House Recognition,

SmartSPF line of products for low global warming potential (GWP)

Intertek Sustainability

Certified Clean Air Gold

Member of the US Green Building Council

About Us

With over 50 years of experience, we are proud to be a trusted partner across industries, offering high-performance foam systems that balance durability, precision, and efficiency. Our commitment to innovation, sustainability, and quality ensures that we can help bring your vision to life, no matter how complex the application. Let us help you find the perfect foam for your next project—our team is here to support you every step of the way. 

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Contact Us Today

We Have Partnership Down to a Science

We understand the challenges you face, and we’re here to help. Reach out today, and let's work together to find the best solution tailored to your needs with the highest-quality polyurethane foam products available.

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