InsulThane
NCFI’s InsulThane is a low-density spray polyurethane foam (SPF) system designed for in-plant spray applications across industries where lightweight durability and thermal properties are crucial.
How InsulThane Works
InsulThane is a two-component polyurethane foam that is mixed and sprayed onto surfaces to form an insulating, void-filling, or flotation material. Upon application, the foam expands rapidly, curing in seconds to create a strong, durable bond to substrates. The system's unique formulation offers a low viscosity, providing ease of application across various surfaces with minimal waste.
Common Uses
Whether your priority is safety, aesthetics, or durability, our wide variety of densities and reactivities make NCFI’s InsulThane the ideal choice for OEM manufacturers in markets like aerospace, décor and design, spa, and more.
- Aircraft Interior Insulation
- Aerospace Thermal and Sound Insulation
- Spa and Hot Tub Insulation
- Decorative Set Pieces and Themed Environments
- Film and Theater Props
- Flotation Devices
- Wildlife Exhibits
Benefits of InsulThane
Range of Densities
Depending on your project, InsulThane systems come in a variety of densities to meet your flotation and insulation needs.
Low Viscosity
Easy to apply, reducing application time and minimizing material waste during the spraying process.
Flame Testing
InsulThane systems pass a variety of fire safety tests depending on your project’s needs and regulations. Our foams are tested against the following tests: UL 94, MVSS 302, FAR 25.853a, ASTM E-84, UL/723, ICC .
Durability
Adheres well to a wide variety of substrates, ensuring a strong bond that supports its durability and longevity in applications where bonding strength is crucial.
Wide Processing Window
Can be sprayed under various environmental conditions, providing versatility and reliable performance across different application scenarios.
Custom Formulations
At NCFI, we know that when it comes to large projects like creating extravagant set designs or insulating an aircraft, the materials that are used must meet specific requirements and regulations. That’s why our InsulThane can be customized to suit your unique needs. Whether you need enhanced insulation properties, improved adhesion, or a unique density, our team is ready to collaborate with you to develop a formulation that works for you.
Typical Property Ranges of InsulThane
The above values are average values obtained from laboratory experiments and should serve only as guide lines.
Recognized for Sustainability
Energy Star Partner
Montreal Protocol Award Winner
Awarded by United States Environmental Protection Agency (EPA)
White House Recognition,
SmartSPF line of products for low global warming potential (GWP)
Intertek Sustainability
Certified Clean Air Gold
Member of the US Green Building Council
About Us
With over 50 years of experience, we are proud to be a trusted partner across industries, offering high-performance foam systems that balance durability, precision, and efficiency. Our commitment to innovation, sustainability, and quality ensures that we can help bring your vision to life, no matter how complex the application. Let us help you find the perfect foam for your next project—our team is here to support you every step of the way.