NCFI ThermaThane logo

ThermaThane

With a low flame spread and excellent smoke development ratings, ThermaThane meets the rigorous requirements of the construction industry while providing exceptional insulation, structural support, and durability.

Two-story home with two white garage doors, an application for ThermaThane pour-in-place foam
Insulated cold storage door with a lever latch next to a refrigeration temperature controller

How ThermaThane Works

ThermaThane is a two-component, HFO-blown, rigid foam system. Upon mixing, the foam expands and cures to form a durable, rigid structure that is ideal for insulation and structural applications. The system is designed to provide excellent fire resistance with ≤25 Flame Spread and ≤450 Smoke, making it suitable for high-performance construction and aerospace applications that require both safety and reliability. Whether used for doors, panels, or other structural applications, ThermaThane ensures high performance and safety under demanding conditions.

Commercial hallway with metal doors and panic bars below an exit sign, a common use for ThermaThane foam

Common Uses

ThermaThane is used in Residential, Commercial, and Industrial Construction markets, where its fire resistance and rigid structure are essential. It is primarily used in the manufacture of panels and doors, providing insulation and structural support in applications where both durability and safety are key considerations.

  • Residential Panels and Doors
  • Commercial Panels and Doors
  • Window Frames
  • Garage Doors
  • Cold Storage
  • Insulated Metal Panel Buildings
  • Industrial Garage Doors

Benefits of ThermaThane

Fire resistance icon

Fire Resistance

The ThermaThane foam system has been tested to meet stringent fire safety standards, including a ≤ 25 Flame Spread and ≤ 450 Smoke rating via ASTM E-84.

Superior insulation icon

Superior Insulation Properties

ThermaThane offers superior insulation capabilities. It helps maintain temperature stability in panels and doors, contributing to energy efficiency in buildings

Quick cure times icon

Quick Cure Times

Whether you need a longer working time or faster processing, NCFI’s polyurethane systems allow you to meet your manufacturing schedule.

Durability icon

Durability

The rigid foam provides high structural integrity while remaining lightweight.

Versatility icon

Versatility

Whether used for structural panels or doors, ThermaThane can be easily adapted to meet the needs of a variety of applications.

Lab staff in white coats working at benches with a centrifuge, illustrating custom ThermaThane formulations

Custom Formulations

We understand that each project is unique, and sometimes a one-size-fits-all solution isn't enough. That's why the ThermaThane foam system can be customized to suit your specific needs. Whether you're looking for enhanced fire resistance, improved insulation performance, or a tailored cure time, we can collaborate with you to develop a foam system that fits perfectly with your project requirements. Let’s work together to find the ideal solution for your construction or aerospace application.

Typical Property Ranges of ThermaThane

ThermaThane

Density

Compressive Strength

0.125 BTU-in/hr(dot)ft2(dot)(degrees F) - 0.28

Property Range

0.50 pcf–7.0 pcf

5 psi–1,100 psi

0.125 W/mK–0.28 W/mK

The above values are average values obtained from laboratory experiments and should serve only as guidelines.

Recognized for Sustainability

Energy Star logo

Energy Star Partner

Montreal Protocol Ozone Awards logo

Montreal Protocol Award Winner

Awarded by United States Environmental Protection Agency (EPA)

The White House logo

White House Recognition

SmartSPF line of products for low global warming potential (GWP)

Intertek Sustainability Certified Clean Air Gold logo

Intertek Sustainability

Certified Clean Air Gold

U.S. Green Building Council member logo

Member of the U.S. Green Building Council

Door & Access Systems Manufacturers Association International (DASMA) member logo

Member of DASMA

Door & Access Systems Manufacturers Associations International (DASMA)

Global Cold Chain Alliance

Member of the Global Cold Chain Alliance

GCCA-CEBA Associate Combination member of the Global Cold Chain Alliance

Control Environment Building Association

Member of Controlled Environment Building Association

GCCA-CEBA Associate Combination member of the Global Cold Chain Alliance

Insulated Metal Panel Association (IMPA) logo

Member of IMPA

Insulated Metal Panel Association

NCFI facility exterior at dusk, a white building with a blue stripe and the NCFI logo

About Us

With over 50 years of experience, we are proud to be a trusted partner across industries, offering high-performance foam systems that balance durability, precision, and efficiency. Our commitment to innovation, sustainability, and quality ensures that we can help bring your vision to life, no matter how complex the application. Let us help you find the perfect foam for your next project—our team is here to support you every step of the way. 

Contact Us Today

We Have Partnership Down to a Science

We understand the challenges you face, and we’re here to help. Reach out today, and let's work together to find the best solution tailored to your needs with the highest-quality polyurethane foam products available.