Skip to Content
  • Construction Products
    • InsulStar Light
    • InsulStar
    • InsulStar 1.7
    • InsulBloc
    • AgriThane
    • EnduraTech
  • Geotechnical Products
    • Dual Component Systems
    • Light Weight Fill Systems
    • Single Component Hydrophobic Systems
  • OEM Products
    • NatureThane
    • ThermaThane
    • CryoThane
    • DecoThane
    • ComforThane
    • IntegraThane
    • InsulThane
  • Construction Applications

    Construction Applications

    Explore the various applications of spray foam and see how it can transform your building today.

  • Geotechnical Applications

    Geotechnical Applications

    Our polyurethane systems are tailored to meet the specific needs of a wide range of applications, from residential to industrial and beyond.

  • OEM Applications

    OEM Applications

    Our partners represent a diverse range of markets and industries, and we provide them with the tools they need to build the best version of their products.

  • All Resources

    All Resources

    Whether you're an applicator, architect, distributor, engineer, or homeowner, NCFI provides the tools, documents, and support you need.

  • Equipment

    Equipment

    See our offerings of Graco and PMC equipment and machinery, our award winning custom rig, and more.

  • Classes

    Classes

    Sign up for our courses for geotechnical and spray foam insulation contractors and applicators.

  • Contractors

    Contractors

    Visit our contractors hub to find a certified applicator for your next project or to become a NCFI contractor.

    • About Us
    • Our Team
    • Our History
    • Careers
    • Case Studies
    • News & Blog
  • About NCFI

    About NCFI

    Learn more about our mission, vision, and our commitment to you.

Partner with Us
Contact Us

Address

P.O. Box 1528
 1515 Carter Street
 Mount Airy, NC 27030

Phone

  • (800) 346-8229

Fax

  • (800) 346-8229

Applications

  • Construction Applications
  • OEM Manufacturing Applications
  • Geotechnical Applications

Products

  • Construction Products
  • OEM Manufacturing Products
  • Geotechnical Products

Why NCFI

  • About Us
  • Our Team
  • Careers
  • History
  • Case Studies

Resources

  • News & Blog
  • All Resources
  • Equipment
  • Classes
  • Contractors & Applicators

Let’t Talk Foam

  • Get Started with NCFI
  • Become a Contractor
  • Find a Contractor

© 1998-2025 NCFI Polyurethanes. A Division of Barnhardt Manufacturing Co. All Rights Reserved

  • Privacy Policy
Back to all Case Studies

Insulated Cooler Case Study

A well-known insulated cooler manufacturer contacted NCFI with a need for a pour in place insulation system that would provide superior insulation properties, zero voids and lower weight and cost as compared to their current product purchased elsewhere.

About This Project

Product Used

CryoThane

Learn More About CryoThane

Explore Product

Problem

A well-known insulated cooler manufacturer contacted NCFI with a need for a pour in place insulation system that would provide superior insulation properties, zero voids and lower weight and cost as compared to their current product purchased elsewhere.  

Solution

After assessing the customers’ unique production process, NCFI recommended NCFI 21-080 (CryoThane), an HFO blown 1.6 lb/ft3 pour foam system.  NCFI 21-080 was designed to provide an environmentally friendly foam with superior insulation properties and good flow, fine cell structure, quick demolds and lower cost.  

Result

NCFI 21-080 was the solution needed to set the manufacturer apart from other cooler manufacturers both in thermal performance and overall cost 

Get Started with NCFI

Address

P.O. Box 1528
 1515 Carter Street
 Mount Airy, NC 27030

Phone

  • (800) 346-8229

Fax

  • (800) 346-8229

See More Case Studies

Panel and Door Construction

ThermaThane

OEM

Panel Foam Case Study

A well known old storage Panel manufacturer made a call to NCFI looking for a class 1 panel system for manufacturing extremely large panels. Panels Measured 28’ long by 4’ wide and 5” thick...

Read More

We Have Partnership Down to a Science

We understand the challenges you face, and we’re here to help. Reach out today, and let's work together to find the best solution tailored to your needs with the highest-quality polyurethane foam products available.

Let's Talk Foam