Pepsi Bottling Plant Rocking Slab Stabilization

Erosion beneath warehouse concrete slab floor causing uneven joints and rocking slabs at Pepsi Bottling Plant in Nashville, TN

About This Project

Contractor

Mid-South Concrete Leveling (MSCL)

Location

Nashville, TN

Product Used

Terrathane™ 24-003

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Problem

  • Erosion beneath warehouse concrete slab floor causing uneven joints and rocking slabs
  • Forklift traffic travelling over the unsupported slabs caused the slabs to rock up and down and created breaks and fractures called “joint spalling”
  • Rocking and unlevel slabs were causing jolts and bumps to forklifts, leading to falling loads and safety issues

Solution

  • Clean out all joints and remove the debris
  • Inject TerraThane™ 24-003 polyurethane on a 4 ft grid pattern to fill joints, voids and stabilize rocking slabs

Results

  • Stabilized over 130 ft of slabs
  • Work performed to minimize operational interruption
  • Fast cure time ensured the installation locations would be drive-able during the same day as the installation

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