Skip to Content
  • Construction Products
    • InsulStar Light
    • InsulStar
    • InsulStar 1.7
    • InsulBloc
    • AgriThane
    • EnduraTech
  • Geotechnical Products
    • Dual Component Systems
    • Light Weight Fill Systems
    • Single Component Hydrophobic Systems
  • OEM Products
    • NatureThane
    • ThermaThane
    • CryoThane
    • DecoThane
    • ComforThane
    • IntegraThane
    • InsulThane
  • Construction Applications

    Construction Applications

    Explore the various applications of spray foam and see how it can transform your building today.

  • Geotechnical Applications

    Geotechnical Applications

    Our polyurethane systems are tailored to meet the specific needs of a wide range of applications, from residential to industrial and beyond.

  • OEM Applications

    OEM Applications

    Our partners represent a diverse range of markets and industries, and we provide them with the tools they need to build the best version of their products.

  • All Resources

    All Resources

    Whether you're an applicator, architect, distributor, engineer, or homeowner, NCFI provides the tools, documents, and support you need.

  • Equipment

    Equipment

    See our offerings of Graco and PMC equipment and machinery, our award winning custom rig, and more.

  • Classes

    Classes

    Sign up for our courses for geotechnical and spray foam insulation contractors and applicators.

  • Contractors

    Contractors

    Visit our contractors hub to find a certified applicator for your next project or to become a NCFI contractor.

    • About Us
    • Our Team
    • Our History
    • Careers
    • Case Studies
    • News & Blog
  • About NCFI

    About NCFI

    Learn more about our mission, vision, and our commitment to you.

Partner with Us
Contact Us

Address

P.O. Box 1528
 1515 Carter Street
 Mount Airy, NC 27030

Phone

  • (800) 346-8229

Fax

  • (800) 346-8229

Applications

  • Construction Applications
  • OEM Manufacturing Applications
  • Geotechnical Applications

Products

  • Construction Products
  • OEM Manufacturing Products
  • Geotechnical Products

Why NCFI

  • About Us
  • Our Team
  • Careers
  • History
  • Case Studies

Resources

  • News & Blog
  • All Resources
  • Equipment
  • Classes
  • Contractors & Applicators

Let’t Talk Foam

  • Get Started with NCFI
  • Become a Contractor
  • Find a Contractor

© 1998-2025 NCFI Polyurethanes. A Division of Barnhardt Manufacturing Co. All Rights Reserved

  • Privacy Policy

Essential Tips for Ensuring Quality in Underground Structure Polyurethane Stabilization Projects

Underground structure stabilization polyurethane projects involving leak sealing, void filling, and lifting are intriguing endeavors that require a keen focus on Quality Assurance and Control (QA/QC). In this article, we will provide you with key tips to excel in these projects, ensuring successful outcomes and client satisfaction.

1. Choose the Right Polyurethane and Injection Strategy

When working on leak sealing projects, select a polyurethane that suits the site conditions and is hydro-insensitive. Careful polyurethane selection is critical for achieving effective and long-lasting results. Additionally, plan a well-structured injection pattern to ensure the polyurethane is evenly distributed, minimizing uneven uplift and potential issues.

2. Visual Confirmation of Leak Sealing

For projects involving active leaks, the most satisfying QA/QC measure is visual confirmation. As the polyurethane seals leaks and fills annular spaces, you can directly witness the process. This not only reassures clients but also offers a sense of accomplishment for both contractors and stakeholders.

3. Pre-Drill for Optimal Void Filling

Optimize void filling projects by pre-drilling holes. Monitoring the polyurethane flow through these holes during injection prevents pavement lifting and ensures thorough void filling. This technique enhances efficiency and reduces disruptions while providing a straightforward QA/QC approach.

4. Precise Monitoring for Lifting and Stabilization

Use tools like string lines, laser levels, dial gauges, and zip levels to monitor lifting and stabilization projects accurately. These measurements create before-and-after profiles, offering tangible evidence of success. Even within confined spaces, maintaining precision is achievable.

5. Assess Stabilization Effectiveness

Assessing stabilization success can be challenging. Incorporate pre- and post-Dynamic Cone Penetration (DCP) tests to measure soil density and penetration resistance before and after injections. These tests quantify the effectiveness of stabilization efforts, providing solid data for clients.

Conclusion

When tackling underground structure projects involving leak sealing, void filling, stabilization, and lifting, prioritizing QA/QC is key. Following these essential tips, from careful polyurethane selection to visual confirmation and precise monitoring, will ensure safer infrastructures, satisfied clients, and exceptional case study materials. Remember, a blend of technical expertise and diligent QA/QC processes sets the stage for success in underground construction projects.

Get Started with NCFI

Address

P.O. Box 1528
 1515 Carter Street
 Mount Airy, NC 27030

Phone

  • (800) 346-8229

Fax

  • (800) 346-8229

Read More Blogs & News

Read Charlie Lerman, The Grout Geek, Joins NCFI the Geotechnical Team

Jun 12, 2024

Charlie Lerman, The Grout Geek, Joins NCFI the Geotechnical Team

We are excited to welcome Charlie Lerman, aka “The Grout Geek,” as our new Product Line Manager for Single Component Polyurethanes and Western Territory Manager at NCFI Polyurethanes’ Geotechnical division.

Read More
Read Geotechnical Training Courses

Jul 19, 2023

Geotechnical Training Courses

Our Geotechnical Training Course give contractors hands-on expertise in cutting-edge techniques, equipment maintenance, polyurethane behavior, injection design, various applications, and single and dual component systems.

Read More
Read Announcing the IPA Award Winner – Expert’s Choice goes to NCFI Terrapin!

Feb 27, 2025

Announcing the IPA Award Winner – Expert’s Choice goes to NCFI Terrapin!

NCFI Terrapin wins the Expert’s Choice award at the IPA Awards! This achievement highlights our commitment to innovation and excellence in geotechnical solutions.

Read More

We Have Partnership Down to a Science

We understand the challenges you face, and we’re here to help. Reach out today, and let's work together to find the best solution tailored to your needs with the highest-quality polyurethane foam products available.

Let's Talk Foam